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Modified Zeolite Water Purification Filter Media

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Technical Specifications for KD Series Water Treatment Filter Media


KD-1 Fluoride Removal Filter Media:

1. Purification Method: Adsorption, catalysis, and ion exchange.

2. Operation: Upflow water flow and regeneration.

3. Filtration Speed: 5-8 m³/hour; layer height 1.5-2.8m. Each ton of KD-1 can purify up to 2-3 tons of water per hour, allowing flexibility in the exchange tower dimensions.

4. Adsorption Capacity: 1000-1500 mg/kg (KH-1).

5. Regeneration: Uses 70 kg of regenerant per ton, dissolved in 110% of media volume (70% if media is damp). Slowly injected into the tower, soak or circulate for 100 minutes, then discharge within 2 hours. No rinsing required before reuse.

6. Bulk Density: 1.1.

7. Enhanced Filtration: Adding a dosing box before the inlet can extend regeneration cycles by 5-10 times.

8. Chemical Compatibility: Can use either Chemical Formulation #1 or #2, available locally.


KD-2,3 Iron & Manganese Removal Filter Media:

1. Bulk Density: 1.1.

2. Purification Method: Adsorption, catalysis, and ion exchange.

3. Operation: Upflow water flow and regeneration.

4. Filtration Speed: 4-8 m³/hour, dependent on iron/manganese concentration. Standard rate for 1 mg/L iron and 0.4 mg/L manganese is 7 m/h.

5. Layer Height: 1.5-2.8m, with multi-stage treatment if manganese exceeds 3 mg/L.

6. Maximum Capacity: Iron up to 10 mg/L; manganese up to 3 mg/L.

7. Adsorption Capacity: 3000-5000 mg/L, affected by raw water concentration, interfering ions, and pH.

8. Regeneration: Soak in saturated saltwater for 4 hours. If used as a replacement for manganese sand, periodic backwashing is sufficient for long-term use.


Advantages: KD-2,3 filter media provide efficient iron and manganese removal, achieving high-quality output water with minimal maintenance and high water yield (99%+). Its lightweight design reduces material usage, backwash pump size, and water consumption by 30% compared to quartz/manganese sand, offering operational ease and labor savings.


KD-6 Ammonia Nitrogen Removal Regenerative Filter Media:

1. Purification Method: Adsorption, catalysis, biological regeneration, and ion exchange.

2. Operation: Upflow water flow and regeneration.

3. Filtration Speed: 5 m³/hour; layer height 1.6-2.8m.

4. Maximum Capacity: 10,000 mg/L.

5. Adsorption Capacity: 15,000-25,000 mg/L, depending on water concentration, interfering ions, and optimal pH (5-7).

6. Regeneration: Uses a 10% saltwater solution, approximately 1.2 times the volume of the filter media. Soak for 4 hours, then discharge.

These KD series filter media products represent high-efficiency solutions for removing fluoride, iron, manganese, and ammonia nitrogen from water, ensuring long-lasting performance, low operational costs, and ease of maintenance.


KD-6α Long-Term Ammonia Nitrogen Removal Filter Media for Drinking Water:

1. Purification Method: Adsorption, ion exchange, and membrane decomposition.

2. Operation: Upflow water flow and regeneration.

3. Filtration Rate: Dosage based on 40%-60% of the hourly filtered water volume.

4. Maximum Capacity: 10 mg/L.

5. Adsorption Capacity: Unlimited.

6. Operating Costs: Zero; easy to use with effectiveness lasting over five years.

7. Aeration Requirement: Install aeration equipment before the filter tank/pool, with aeration level adjusted according to ammonia nitrogen concentration.

8. Optimal Operating Temperature: Above 20°C; performance decreases below 5°C.

9. Regeneration: Not required.


KD-5 Heavy Metal Removal Filter Media:

1. Bulk Density: 1.1.

2. Purification Method: Adsorption, catalysis, and ion exchange.

3. Operation: Upflow water flow and regeneration.

4. Filtration Speed: 4-8 m³/hour, adjusted according to heavy metal concentration; 7 m/hour for iron at 1 mg/L and manganese at 0.4 mg/L.

5. Layer Height: 1.5-2.8m; multi-stage treatment required for heavy metal concentrations above 3 mg/L.

6. Adsorption Capacity: 3000-5000 mg/L, influenced by raw water concentration, interfering ions, and pH (optimal range 7-9).

7. Regeneration: Soak in saturated saline solution for 4 hours; no additional steps required.


KD-7 Arsenic Removal Filter Media for Industrial and Drinking Water:

1. Purification Method: Adsorption, catalysis, and ion exchange.

2. Operation: Upflow water flow and regeneration.

3. Filtration Speed: Multi-stage filtration, typically 3 stages; for contamination exceeding standards by 5 times or more, additional stages may be required. Filtration speed is 3-4 m³/hour, with a layer height of 1.6-2.8m. Optimal water purification rate is 0.5 tons/hour per ton of media, with a maximum of 1 ton/hour.

4. Adsorption Capacity: 2000-3000 mg/kg.

5. Regeneration: Uses a 7% regenerant at approximately 110% of the filter media volume. Introduce slowly into the exchange tower and soak for 100 minutes (maximum of 2 hours). Discharge without rinsing for the next cycle.

6. Bulk Density: 1.1.

7. Enhanced Filtration: Adding a dosing box at the inlet can improve performance and extend regeneration cycles by 5-10 times.

8. Chemical Compatibility: Can use Chemical Formulation #1 or #2 at the inlet.

These KD series filter media solutions are designed to provide efficient removal of ammonia nitrogen, heavy metals, and arsenic, ensuring reliable, cost-effective performance with minimal maintenance requirements.

Technical Specifications and Applications for Softening Filter Media, Bioactivated Zeolite, and Silver-Loaded Zeolite

Softening Filter Media:

Our softening filter media is ideal for use in groundwater, drinking water, hotel water, bathing water, and industrial water softening applications. It can also be used as a pre-treatment for boiler water resin softening. This media is heat-resistant and releases beneficial trace elements for the human body. It is particularly suitable for boiler water softening, combining filtration and softening capabilities. Effective in reducing water hardness from 1000 mg/L to around 40 mg/L, it offers excellent softening performance, high cost-efficiency, and simple operation. It resists interference from other ions, backwashes easily, and can filter impurities while softening the water—delivering a versatile and cost-saving solution. It is fully regenerable, restoring 100% of its functionality.


Bioactivated Zeolite:

Our bioactivated zeolite is a proactive solution in wastewater treatment, surpassing conventional activated sludge methods. It not only adsorbs suspended solids and other contaminants but also removes significant quantities of phosphorus and nitrogen. The bioactivated zeolite has an enhanced bacterial load capacity—over five times that of activated sludge—and offers 2-3 times the adsorption efficiency and removal rate.


Silver-Loaded Zeolite Filter Media:

This nano-assembled inorganic antibacterial agent is created using advanced nanotechnology to produce a fine powder with antimicrobial properties. It combines antibacterial metal ions and clusters within nano-scale pores, creating a stable, efficient, long-lasting, and broad-spectrum antimicrobial agent. Compatible with various resin emulsions, it forms a functional inorganic antimicrobial agent that enhances antibacterial activity without affecting other properties or processing.


Antibacterial Mechanism:

1. The antibacterial components interact with microbial cell surfaces or release antibacterial ions that react with essential microbial enzyme proteins (thiol -SH and amino -NH3 groups), leading to protein precipitation or deactivation, effectively halting microbial energy production and respiration.

2. Nano antibacterial components exhibit advanced catalytic abilities, producing reactive oxygen species (H₂O, H₂O⁺, O₂⁻) through interaction with water and oxygen. These active agents have potent oxidative capacity, destroying microbial cells and bio-molecules, rendering them inactive.


Performance Indicators:

- Antibacterial Efficacy: Minimum inhibitory concentration (MIC) for E. coli: 0.1% W/V, Staphylococcus aureus: 0.025% W/V; minimum bactericidal concentration (MBC) for E. coli: 0.5% W/V, Staphylococcus aureus: 1% W/V; antibacterial rate of 97% against E. coli and 95.9% against Staphylococcus aureus.

- Physical Properties: Appearance as light green or white powder; particle size distribution with 90% < 2 µm and 100% < 10 µm; average particle diameter of 0.8 µm; density of 2.75 g/cm³. It is stable and insoluble in water, acid, alkali, and organic solvents, with thermal stability. Harmful element content: Pb < 100 ppm, Hg < 0.001 ppm, As < 100 ppm.

- Application: This product demonstrates an antibacterial rate exceeding 95% against E. coli and Staphylococcus aureus when added directly to inorganic antibacterial agents, with an efficacy rate of over 93%.

Application

Antibacterial Agent

Recommended Dosage (%)

Sterilization Rate (%)

Sanitary ware, ceramics

Ceramic Antibacterial Agent

2-4%

99.96%

Plastics

Plastic Antibacterial Agent

0.5-1.5%

99.89%

Paper, paint, coatings

Paper, Paint, Coating Antibacterial Agent

0.2-1.5%

99.93%

Polypropylene, polyester, nylon, synthetic fibers

Fiber Antibacterial Agent

0.5-1.5%

99.95%


Note: Store antibacterial agents in sealed, light-protected conditions. Max processing temperature should not exceed 1100°C, and avoid contact with iron containers during use.


Zinc-Loaded Zeolite Technology and Applications


Zinc-Loaded Zeolite Technology:

Zinc-loaded zeolite shares antibacterial properties with silver-loaded zeolite, though its bactericidal strength is slightly lower. However, zinc-loaded zeolite is significantly more cost-effective—up to dozens of times cheaper than silver-loaded zeolite—making it highly suitable for widespread application.

- Feed Additive Application: Zinc-loaded zeolite can be used as a feed additive for pigs, enhancing immunity and promoting growth. When combined with acetic acid and nano zinc oxide in specific ratios, it helps prevent foot-and-mouth disease in pigs.

- Coatings Application: Zinc-loaded zeolite, ground to a 300-mesh powder, can be added to coatings, forming a zinc layer that protects against mold in humid environments. This zinc-rich coating has immense application potential in metal paint.

- Paint Additive: Ultra-fine zinc-loaded zeolite powder can be added to paint, enhancing its corrosion resistance and antibacterial properties.


Water Treatment Filter Media Applications:

Our zeolite series products are widely used in various water treatment applications, including:

- Drinking Water: Effective in purifying drinking water.

- Industrial and Wastewater Treatment: Suitable for industrial wastewater and general filtration systems, such as quick filter pools, sewage filters, multi-media filters, and integrated purification systems.

- Boiler Water Softening: Ideal for softening small and medium-sized boiler water, removing calcium and magnesium ions to reduce scaling and corrosion, extending boiler life.

- Textile Wastewater Treatment: Zeolite achieves COD removal rates of 86%-92%, BOD removal rates of 99%, and color reduction of 77%-79%, thanks to its large specific surface area, strong ion exchange capabilities, and suitability for microbial attachment.

- Industrial Wastewater in Steel, Non-ferrous Metals, and Chemical Sectors: Effective in removing phosphorus, lead, and hexavalent chromium. Deactivated zeolite can be regenerated with concentrated saline backwash for reuse, making it cost-effective and efficient.


Zeolite also removes turbidity, color, odor, and heavy metals (e.g., chromium, cadmium, nickel, zinc, mercury, iron ions) and organic pollutants such as phenols, nitrogen compounds, ammonia, and phosphate ions. Its adsorption-exchange properties are particularly effective for reducing micro-pollutants in water without leaching toxic substances, offering superior removal of iron, manganese, fluoride, arsenic compounds, and ammonia nitrogen.


Our company follows a high-tech, pollution-free development strategy, leveraging rich natural non-metallic mineral resources. We collaborate with institutions like Harbin Institute of Technology, Tongji University, and the Chinese Academy of Agricultural Sciences to create nationally promoted eco-friendly materials for water purification, wastewater treatment, air pollution control, health-focused air products, soil improvement, and heavy metal soil remediation.


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